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ECM Deburring Machine for Tube Polishing

ECM Deburring Machine for Tube Polishing

Place of Origin : China

Brand Name : TAICNC

Certification : CE

Model Number : PHW-JD

MOQ : 1 set

Price : 115530 USD

Packaging Details : Wood carton

Delivery Time : 60 days

Payment Terms : TT or LC

Supply Ability : 100 sets /year

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-Electro-chemical Interval Polishing Machine PHW-JD


ec polishing machine.jpg

Working principle

High speed liquid injecting is kind of advanced deburring and polishing techinology, using pressurized liquid mixed with water-soluble grinding materials to impact the surface/wall of the workpiece.

10 more times capability of deburring than that of pure water without grinding material under the same pressure, and no chips would be left on the workpiece, makes it a new technology of liquid injecting for deburring.

Here is the comparing table for 3 kinds of deburring method,

Methods

Liquid with grinding material

Pure water

Squeezing grinding material

Impact performance

Very good

Weak

Very weak

Working pressure

1 MPa-5MPa

10-50 MPa

10-30 MPa

Chip left

None

None

Yes

Power consumption

7.5 kW

7.5 kW

7.5 kW

Liquid flow speed

High speed

High speed

Low speed

Material of workpiece applicable

No limit

Thickness over than 200mm is a must

Through hole is a must

After the comparision-above, we conclude so,

  1. 1. The deburring efficient of liquid with water-soluble grinding material is faster 10 times than pure water method,30-50 times than the squeezing grinding material method, with the same condition,time and polishing performance.
  2. 2. Be able to remove the turnups,the others can not.
  3. 3. Cost less with same efficient and performance requirements.

High speed liquid injecting technology is widely applied in hardware parts with big burrs,also used in complex metallic and plastic parts with high precision and high surface finish required. Available with different shape and material to meet the requirements of massive production,

The deburring and clean process would be finished at the same time with just one equipment,chips and burrs removal is guaranteed for the application like blind holes,deep holes,cones and internal&external surface.

Machine overview

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This high speed liquid injecting equipment would be totally customized according to the workpieces requirements with special tools tailored.

To improve the automation,PLC and CNC with man-machine interface will be applied as per the complication level and customers requests,it consist of liquid pressurized unit,electric unit,liquid level detecting unit,workpiece limit switch unit,error alarm and safety units.

Operation system used one-button logic way,presetting the parameters, and working status will be displaying on the touch screen. While the system access the START instruction, the machine will be working at the absolute accuracy angle of attack at the proper space,executing the programs.

Main parameters

  1. A. Working voltage : 3 phase 380V +/- 5%,50Hz +/-5%
  2. B. The controller and lighting is AC 220V/50Hz
  3. C. Working pressure: 1-5 MPa (adjustable)
  4. D. Equip with PHAWJP-140 pressure pump flow:0-10 m3/hour,power 38 kw
  5. E. Equip with PHAWJP-200 pressure pump flow:0-20 m3/hour,power 45 kw

Optional

>customized fixture,tilting or rotary function

>dry and anti-rust device.

Work flow

Workpiece loading-------liquid pressurized-----→deburring & polishing-----dry and anti-rust----next process

Jobs sample

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